To produce very sharp outside corners, skim cuts are made. AL400G detail Axis stroke X×Y×Z (mm) 400 x 300 x 250 Max. SPOOL OF PREMIUM EDM COATED WIRE.012" DIAMETER Reliable Tool Inc. c 2011 | Powered by. Micro Machining. Site Map. You can get taper by tipping the wire, but you must still go all the way through the workpiece. CutWise EDM hard brasss wire outperforms many of the other brands in every aspect. process is a process that electrically discharges material through a brass wire acting as a precision metal saw. Smallest wire I've seen used is .002, but with the EDM process the result is alway going to be bigger. So, the more zinc in the surface of the EDM wire… diameter wire ranges from 0.05 to 0.3mm is applied as tool electrode. Wire EDM’s increased precision allows for intricate patterns and cuts—even more so than conventional EDM. Sodick Wire EDM Machine Sodick Wire EDM Machine MODEL 325A NEW 1999 14.500 hours Auto Wire Threading Wire Chopper Mark 25 CNC control Catalog spec's This EDM is for sale by a local one man shop. He bought it new in 1998 and took delivery in 1999. For example, Pfluger explained that the most common wire has a 0.25-mm diameter, but more and more operators are using a heavier-gauge wire, like a 0.3-mm-diameter wire, because it offers speed benefits. Zinc has a lower vaporisation point which makes it a better electrode material than copper. Wire EDM services are what we do best. Seibu’s M50B wire EDM is built for medium size parts. About Advantage EDM: The Wire EDM Specialists. 05-18-2011, 08:21 PM #13. zenndog. Wire sizes from .010 to .004 diameter. Wire EDM DK7732. The only wire EDM machinist in Central Oregon. The last time the machine was used was in January. Our wire cut EDM machines have the capacity to run multiple wire sizes, including microwire as small as 20µm (0.0008″) in diameter. XACT Wire EDM is a premier wire-cut EDM outsource supplier and provider of wire EDM services. EDM drills and machinery, wire EDM, grinders, lathes, drills, mills, saws, EDM filters, EDM drill supplies, Bridgeport parts, and used machinery. This has led to many manufacturers now offering large-diameter wire technology. Machine castings are ground and hand scraped for complete flatness. The most common EDM wire in use today is brass wire, produced when the element zinc is added to copper. The disk's may need to be reloaded. Wire-cut EDM AL Series. The W.E.D.M. Wire EDM Method. Wire EDM Technical Spotlight. weight of workpiece(During flushing machining)(kg) 500 Wire electrode diameter (mm) 0.05 ~ 0.3 Machine tool dimensions W x D x H (mm) 2115 x 2500 x 2230. Inline Japanese Continuous Annealing Technology ensures a stable and uniform tensile strength preventing wire breakage. The diameter of this wire may vary by application in size from .002”-.012” in diameter and may be coated or uncoated depending on the stock being cut. Our team partners with a broad cross section of industries to supply high-precision prototypes, medium-volume runs, and long-term, high-volume EDM component production services. AL600G detail Axis stroke X×Y×Z (mm) It was introduced in the late 1960s', and has revolutionized the tool and die, mold, and metalworking industries. EDM SP wire. A Makino EDM machine uses half that, providing a significant long-term savings in $1,000’s of dollars per year in operating cost. A gap of 0.025–0.05mm is maintained constantly between the wire and work piece. Contact Advantage EDM. The diameter of the wire is determined according to the shape and thickness of the metal to be machined. Manufactured with a high precision of wire diameter tolerance of +0.000 / -0.002 mm with smooth surface free from flaws or irregularities; Higher Cutting efficiency WIRE EDM Wire EDM (Vertical EDM's kid brother), is not the new kid on the block. The first Wire EDM machines were slow by today’s standards, rated at a mere 1-1/2 to 2 in 2 /hr machining speeds. All purchases are expected to be paid within 5 business days. High-Performance Wire EDM. The economical type wire cutting EDM DK7732 is unique and original from China; it is widely used in mold, accurate components industry. CutWise Premium Brass Wire is a high performance based wire that performs much better than the typical high speed wire that is Cu/Zn=60/40. System 3R vises and & rails, with macro and macro junior holders. It is probably the most exciting and diversified machine tool developed for this industry in the last fifty years, and has numerous advantages to offer. Fore wire EDm the shape has to go all the way through the workpice because your electrode is a continuous wire. Wire EDM generates an electrical discharge between the work piece (metal) and the wire for EDM machine, as the wire is continuously fed. The ALC600G, Rigid Linear Motor Driven CE Certified Wire EDM Machine is one of the newest additions to the Sodick product line-up. Alternative Machine Tool, the choice for machine shops. Home Page • • • Advantage EDM 38 Route 206 Andover, NJ 07821 Tel: 973-786-0177 Fax: 973-786-0277 Email:info@advantageedm.com Wire EDM machines are capable of operating with a range of different wire diameter sizes. For most shops and applications, having a supply of .010” diameter coated and plain brass wire will be the best solution for your wire EDM applications. Wire EDM. At a certain thickness, wire EDM will simply cause the metal to evaporate, thereby eliminating potential debris. This melts and cuts the metal in a way similar to a fret saw. CNC Machining. Just choose your weight, your diameter, and the tensile strength of your wire. A collection tank, which is located at Understanding the Wire EDM Process 83 When the wire turns a corner, it can produce a sharp edge on the outside corner, but it will always leave a small radius on the inside corner, as demonstrated in Figure 5:4. Cutting method in which an electrically charged wire is fed through a workpiece creating an electric discharge that cuts a contour in its horizontal plane. Electrical Discharge Machining Examples. SP wire has high tensile strength and provides excellent processing precision as the uniformity of the wire diameter allows for high-speed processing. Items will be shipped UPS or Fedex Ground. The ultimate in ultra-fine, ultra-accurate, and ultra-efficient machining, the MX600 Advance Plus is a powerful, versatile oil wire-cut EDM machine with a small footprint that makes it the perfect addition to your factory floor. Guideways are checked for flatness, lasered for straightness and test cuts are performed on all machines which are then checked on a CMM for accuracy resulting high precision parts. Dave Wearing Dave has extensive experience in machining, tool die manufacturing, and is an expert in EDM applications. DK7732 uses molybdenum wire as electrode wire. Wire EDM. Brass wire is an alloy of Copper-63 / Zinc-37 ratio. Through our experience in the field and with the continuous efforts of our engineers, we have developed a superior quality wire, especially for the latest machines to achieve 10-15% more cutting speed than our SWIFT WIRE. The wire is continuously supplied from the supply spool through the work piece, which is clamped on the table by the wire traction rollers. This type wire cut EDM is different from brass wire cut EDM which is widely known in the world. The ALN800G, Rigid Linear Motor Driven High-Performance Wire EDM Machine incorporates Sodick's next-generation SPW (Smart Pulse Wire) control with the Smart Pulse Generator and technologies that improve cutting speed and precision. Wire EDM is a process whereby a thin wire is used as an electrode to cut along a programmed path. Due to size, and dependant on tolerances, you may get be able to use a fiber laser to etch the groove. If you do not see what you need or you just have some general questions please give us a call. Utilizing end mills and drills down to .0078 (0.2mm) Tooling. WIRE EDM CAPABILITIES. A Wire EDM machine is limited to the amount of average current that can be used due to the small contact area of the (Wire) electrode. The spark gap [7] causes the machined contour to be slightly larger than the diameter of the wire [8]. Additionally, wire EDM is able to cut metals as thin as 0.004”. This new machine includes some exciting new features, such as; a full security enclosure, next-generation SPW control with Smart Pulse Generator, and other performance boosting technologies. AGIE 193392.8 EDM WIRE ALIGNMENT / SYSYTEM 3R #1 --- L@@K. AGIE 193392.8 EDM WIRE ALIGNMENT/ SYSYTEM 3R#1 AGIE 193392.8 EDM WIRE ALIGNMENT. Just in time distribution of EDM consumables, parts and supplies. Manufacturer of EDM Wire - Hando Z Cut - Zinc Coated EDM Wire, HANDO Cut - EDM Brass Wire, HANDO X Cut EDM Wire (Special) and Molybdenum Wire offered by Manan Associates, Hyderabad, Telangana. Therefore, we offer the best of both hard brass EDM wire and stratified EDM wire for all your wire EDM needs. The most common size range is from 0.004” to 0.012” Ø (0.100~0.300mm), and the most widely used wire size is 0.010â€Ø (0.250mm), but there are some machines that are capable of operating with wires as small as 0.0006â€Ø (0.015mm). View Profile View Forum Posts Plastic Join Date Jul … CE SPEC WIRE EDM MACHINE. Zinc Coated EDM Wire, Select EDM Wire is the latest being offered by the house of Saru. We offer standard, as well as high precision tolerances, as tight as 2µm (0.0001″) for an array of industries and applications. The size of this radius is determined by the wire diameter plus the spark gap. Extensive background making micro precision parts. Most EDM machines chew through more than one pound of wire per hour, making wire consumption the biggest expense of operating wire EDMs. The workpiece is submerged in a dielectric fluid (which increases the water’s resistivity) allowing for the generation of an arc at the wire, which in turn disintegrates the workpiece. The wire guides for wire of this diameter as well as matching rollers and power contacts are maintained separately and reserved only for work with this wire. The wire is usually made of brass or stratified copper, and is between 0.02 and 0.33 mm diameter. It takes about two hours to set up a machine for this size wire and about the same to tear it down, so scheduling is an issue. The wire can be inclined, thus making it possible to make parts with taper or with different profiles at the top and bottom. These wires have extremely clean and smooth wire surface having precise diameter of (+0, -0.002 mm). Because the CUT AM 500 uses a 0.008-inch diameter wire that’s thinner than traditional wire EDM machines, it requires a smaller sacrificial area, typically 0.010 or 0.012 inches. , parts and supplies just have some general questions please give us call... Machining speeds supplier and provider of wire per hour, making wire the! Paid within 5 business days is widely used in mold, and metalworking industries ) Tooling and the tensile preventing... In EDM applications shape and thickness of the wire diameter plus the spark gap [ 7 ] the. 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